Physical:
I took a hesitant peek into the copy 3 lens last night, and... yes... copy 3 has a speck too. But this time, in one of the front elements. The inner part of the lens body (that part that holds the glass), towards half of the outer circumference of that same element, had such jagged edges, like they were cut by a hacksaw blade and not sawed off to smoothen before giving the body to the "glass" department for fitting the glass!!! And another long "speck" was even left over off that jagged circumference and was quite peeping onto the glass element! Looked exactly like the shiny "speck". All clearly visible. What can I say? I must say I have never seen a lens like this. So I know that the speck was not some coating problem, but the manufacturing remnant of the inner glass-holding body. This should have ideally been cleaned up. And the jagged circumference shows that there could possibly be a misalignment of the element, because it feels like that part should have been a lot more inside.
Focus ring
The focus ring was tighter to operate, just like my copy 1. When I was playing with it, at one point, suddenly, the focus ring became loose just like copy 2!! And immediately after that happened, it tightened back like it was. Again, such variation from copy to copy! I noticed there was a lot less dust inside the lens (unlike copy 2). The mount appeared brand new, like it should be (unlike my copy 2).
Disclaimer:
1. When I say the focus ring was tight, it is in relative terms of the other lens copy. It was not as smooth as, say the Pentax DA* 50-135 SDM's focus ring (which was buttery!). A little tighter than that. Nothing that would require a spanner!
2. When I say dust inside the lens, I don't mean it is a trash can. My copy 2 had like maybe 10 dust particles distributed around. Copy 3 had like 3-4. In comparison, when I look into my other lens that I've used for more than a year now, it has about 20-25 particles. All roughly speaking and all this with careful observation held towards a light source.
Focusing:
I haven't yet done test-chart-testing. As far as AF is concerned, copy 3 seems to be consistent too, requiring a +1 microfocus adjustment. Sharpness, as sharp as the other copies.
Resultant image:
So, like I said, because of those "specks", either copy 2 or copy 3, I don't think there will be any visible degradation. Practically it may, but I'm sure undetectable by human eyes.
Conclusion:
I'm afraid this is how Sigma is. Being a precision lover, I have not seen such horrid manufacturing of such a delicate optical instrument. They really need to straighten out their manufacturing process/line that is leaving specks around in their lenses. Maybe just a batch of them have this problem. But, after all, we are talking about precision optics here for which they are even charging big money (although, smaller than the "others"
). It's not a plastic toy. Ofcourse, my copy 2 was better
I'm going to give myself some time to see how the whole thing is and then decide what to do.