Originally posted by maxxxx It's the HSM II.
Aha. I have that one. No problems so far.
I wouldn't take the lens apart if I were you. With 18 elements in 15 groups, with HSM added onto that, it's a complex construction.
You should also consider your camera metering as a possible cause of the over-exposure you are reporting. Try using centre-weighted metering for a while.
And also perhaps invest in the Sigma HA 850-01 APS-C Lens Hood Extender (available on eBay). The HSM II is a FF lens, and using it on APS-C bodies with the standard hood means allowing more incidental light into the lens than it was designed for. Hence Sigma made the lens hood extender for the HSM II.