As a long time owner of this lens, I'm qualified to answer your questions...
Originally posted by erluko
When you slide the focus ring into the MF position, does your lens disconnect from the body's screw drive or do you also find that you have to set the body switch to MF?
The lens is incapable of disengaging the Screw drive AF mechanism. Only the camera body has control over the connection of the AF mechanism, hence the need for the AF switch on the camera*.
Originally posted by erluko
When you slide the focus ring into the MF position, does your lens disconnect from the TC's autofocus screw drive?
No.
Originally posted by erluko
When the lens is in MF mode, I'm fighting the camera screwdrive unless I put the body in MF mode.
Doing this runs the risk of damaging the internal AF motor in the camera.
Do not do this. AF speed is improved when the lens is left AF mode: when left in MF mode, the lenses AF will be considerably slower.
Originally posted by erluko
If I use Sigma's 1.4 TC, the AF works great ,but going to MF keeps the TC's autofocus system engaged making it very hard to manually focus even if the body is in MF mode.
This is odd, with all of my Pentax camera bodies MF mode disengages the screw drive mechanism, with the switch turned to MF the AF drive shaft retracts into the lens mount disabling the AF drive. The TC should not be overriding this, unless the gears in the TC are producing additional resistance and making the focus ring hard to turn - in which case there is the possibly of a mechanical fault with your TC.
* you can depress the Lens release button to disengage the AF mechanism for a pseudo quick shift, though this requires you to switch between AF and MF on the lens itself. Though be careful while doing this as the lens can become inadvertently detached.