Originally posted by niels hansen
I think that Steve nails the problem, the imprecising of autofocus.. My best results with af fine tune is some coarse fabric on 100 times the focal length, fully open lens, single point ,shutterspeed 2000 and handheld. That simulates the practical situation. and- hand on the heart- we dont use a tripod as often as we had to
AF finde adjustment is tricky - you compensate for several effects. Best focus varies with distance, aperture and also AF precision. AF precision has a lot to do with the pattern, color, light condition, ... or pure luck of your AF enginge. The best advice is to use controllable, typical conditions for your calibration. ANd yes a special targets helps to take most variables out of the equation.
My 77 lens is calibrated on at f/1.8 and a distance of 2m - not 100x 77 mm. I don^t care about focus precision at infinity, but for wide open performance in portrait shots. It still does fine at infinity - precise focus often stay the same between 2m and infinity. With my 70-200 I optimized for f/2.8 at 135 mm. The 200 mm at 2.8 still works OK as well as the 70 mm at 2.8. Here I really had to balance my decision.
Make sure you know your application and settings, adjust your lenses, make many repetitive test shots and get to know your AF system. Settings are typically repeatable after months and years. If not your taste has changed or something happened to your camera/lens. The process is worthe the effort!
Still, buying a new camera means always having to recalibrate lenses on it.