I have always wondered whether modifying the rear baffle on the HD DA 20-40 would improve the lens usability on K-1. Now that my 20-40 is out of warranty, I pulled the trigger today. I must say that I am very pleased to find that the improvements exceed my expectations.
By filing the opening on the rear baffle from circular to rectangular (as shown in the attached photo), all vignetting ranging from 23mm to 40mm are gone. Even the vignetting at close focus near 23mm are gone. Furthermore, it is even possible to get usable image at 21mm from F5.6 to F11. The corners are still a bit soft due to the DA design, but I am perfectly happy to get a lightweight HD 21-40mm F2.8-4 DC WR lens for K-1.
The disassembling is pretty easy. There are 3 screws (out of the 4 screws on the side/neck of the rear mount) holding the baffle. Unscrew them, then you should be able to pull the baffle off with a little force. You need to use a little force because the two electrodes(for auto focus) are plugged into two sockets underneath the baffle. You have to pull them out of sockets for the baffle to break free. Once the baffle is off, you can cut or file its opening to the rectangle shape. You might want to shoot the lens with the baffle off to see the improvements on vignetting before actually cutting. With the baffle and electrodes off, the lens is still usable as a manual focus DA lens on K-1.
Please be aware that this modification is non-reversible, so do it at your own risk. I am not sure whether it will affect the image quality of the les on APSC or the aftermarket value of the lens. My guess is that it shouldn't.
Also remember to remove the hood while doing testing on the K-1.
Have fun hacking,
Alex
Edit: I've added another set of sample images taken after the baffle was removed at post #26. This set is more complete and has sky included to better show the effect of vignetting. For comparison, see the samples before the modification at post #12.
One may also find more detailed pictures showing which screws need to come off for removing the rear baffle at post#25
Last edited by Alex Zhang; 04-20-2021 at 08:12 PM.