Surely if any material is removed from the aperture blades the resultant aperture will always be larger than the original, so without some clever rejigging of the aperture closure mechanism the lens will always over expose at the indicated aperture, unless all metering is done manually (the K-3iii maybe an exception to this).
Any depth of field scale would also become redundant and the minimum aperture will no longer be very small, unless the mechanism can be modified to cause the blades to travel further than the original design.
To ensure symmetry all of the blades would need to be clamped together and modified as a unit.
As for the plotting of the curve required to achieve suitable results … you'll need some fairly specialist software or be particularly competent on a drawing board!
Good luck