The test with the Pentax 540 in manual mode was to make sure the Metz 50 was not in dumb slave mode. You verified that the Metz 50 was in p-TTL wireless mode.
I still can't explain why "When 540 is on Master Mode , the Metz only works part time; on Control Mode, the Metz works fine."
When you ran the first test (wireless p-TTL mode in front of a mirror), what were the ISO setting and the aperture setting?
If the ISO setting was high (400 and above), and the aperture was large (f/5.6 or larger), can you re-run that test with the lowest ISO setting and small aperture (f/16 or f/11). Frankly, I don't really know what the test will tell, but I'd like to find out.
And also run another test with the built-in flash as the controller/master and the Metz 50 as the slave (no Pentax 540).
Other than that, I tend to agree with you that the Metz is defective.
Originally posted by taiweitai 2. The Pentax 540 fires the preflash strobe. The Metz 50 should NOT fire. BOTH FIRED, not sure how this happened but the Metz is in Slave mode not Servo Manual ( aka dump slave)
I was wrong. The Metz 50 should fire (which you did verify). That is to send an acknowledgement to the control/master flash and also for metering.