Originally posted by Just1MoreDave The Nikola truck prototype worked perfectly on video. Except it was fake.
The energy density of diesel is way more than a lithium ion battery. The numbers I found are all over the map, partly because battery tech is changing and partly choosing numbers to support a political position. Also it is hard to tell whether people are talking about just the chemical reaction in a battery or a fully functioning unit which needs some extra stuff to use. Tesla is starting with a bigger building block right away for their big truck, so from the start admitting that battery tech isn't there yet. Anyway, I will use the ratio 30 to 1 energy density just for fun. You probably have an idea of the weight of diesel required for a day's driving. The electric drivetrain would be simpler and lighter but I believe still need two or three speed transmissions. The truck would still need coolant and air systems. If you add weight to the tractor you need a heavier suspension. Any extra weight in the tractor gets subtracted from the freight capacity. Only a couple of things work out better for electric trucks: regenerative braking and performance at altitude. For long distances, I don't think it works yet, despite Tesla's vision.
But even a short range truck would be useful. They'd be quieter with no emissions. It would be a good thing for a busy port or a city. Shorter routes means shorter charging times. A scaled up electric forklift.
Interesting detail about regenerative braking. It turns the electric motor into a generator to recharge the batteries when you slow down. But EVs need big brakes anyway just in case they need to stop when the battery has 100% charge.
Diesel fuel weighs about 7 pounds per gallon. The over the road trucks I drove carried 300 gallons in twin 150 gallon tanks, about 2,100 pounds not counting the weight if the tanks, mounting hardware and fuel delivery systems. Earlier I misstated the weight of the engine and transmission at around 1,200 pounds, it is closer to 1,400 to 1,600 (about 800lbs for the engine, 600lbs or more for the transmission, depending on configuration), so 1,400 to 1,600 lbs for the drivetrain. Add that to the weight of a full load of fuel at 2,100 lbs and you have 3,500 to 3,700 pounds of powertrain and fuel.
So the electric powertrain would need to weigh at or less than that to be feasible, and the energy density per pound would need to be at or less than that of the diesel fuel.
And yes, a system would be needed to provide air for the brake systems, and the airbags (trucks are mostly riding on airbags these days as opposed to steel springs, trailers too).
As I understand electric vehicle drive systems, a cooling system is part of the design, to keep the batteries cool as they discharge and recharge, and to cool the electronic components, and systems for driver comfort, i.e. air conditioning and heating are also present. Some of these items will be a trade off, I think.
The drive motors for electric vehicles have copper windings, over a steel armature, and we all know that copper is quite heavy. Drive motors that will produce enough torque to move a heavy load on a truck will be very heavy, and the design will need to account for that. The motors would need to be designed to be heavy enough to handle the torque required to initiate the forward movement of the truck and trailer(s), as well as maintain that forward motion, and handle the required torque to climb grades under load.
Semi truck suspension and drivertrain is designed for the anticipated gross weight of the vehicle, i.e. 34,000 pound drive axles, or 40,000 pound drive axles, steering axles rated for 18,000 pounds or 20,000 pounds.
As for a transmission in an electric truck, again, as I understand electric drive systems, gear reduction is not required, so there may be some weight savings there.