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Good question. I assumed this as he doesn't replace any parts, and in talking about the repair to him about what others do (filing). He's also told me (about a month ago), that he's repaired about 25 Pentax cameras successfully.
"This repair includes a modification of the aperture control block in order for it to function properly. We believe this should be a permanent fix of the aperture control block and we will guarantee proper aperture function for one year. If the aperture block fails again, return the camera to us and we will repair it again. You'll only pay return shipping. Having your aperture control block replaced by Pentax may not guarantee it won't fail again. This part appears to fail over time and use. It is likely a quality control problem, meaning some aperture controls will function indefinitely while others will fail. We believe our solution is better because it is a permanent fix and at around half the cost of having Pentax replace the control block."
I've read successful repairs by filing being done on other forums (dpreview), and one guy repaired a couple by filing for other members. I also read that one person filed too much off.
But,if it's a QC problem, how does a modification fix it?
My wife is happy, and I dare not ask her if I can tear it down to see if he did any filing. But,if it fails again, I'll open it before mailing back.