Originally posted by Parallax We allways pay for r&d. The difference is that, unlike diesel emissions controls, the stuff we pay to research usually:
a. Works
b. Has some benefit to it
The DPF systems are the only technology that I know of that has been mandated, and applied during my lifetime that REDUCES fuel economy by 20%.
The first heavy trucks I drove got 1 to 2 mpg. They were the ones that belched black smoke and gave us the misconception that they were slow, noisy and stinky.
The 2013 spec heavy trucks get 6 to 10 mpg. They are quiet, powerful, and the air coming out of them is cleaner than the air going into them.
But the systems are far from fully developed, or without major problems. Monstro had me sitting in a truck shop in Des Moines, IA earlier this year for an entire day because the DPF had become plugged with soot, and the system that is supposed to keep it clean (regen) was not functioning correctly.
Also, Monstro and his big brother (the blue Volvo I drove 5 years ago) both have Cummins ISX engines, and both have cooled EGR. That is an exhaust gas recirculation system that is "cooled" by engine coolant, and is supposed to reduce engine emissions by recirculating a portion of the exhaust gasses back though the engine combustion chamber.
Even though they were two different models of the ISX, and the one in Monstro was 5 years newer, they both had problems with the EGR. What happens is the heat exchanger that the coolant passes through fails and coolant winds up in the intake stream.
The one in Monstro's big brother gave up at about 500,000 miles. The one in Monstro was giving signs it was about to fail and he only had just under 400,000 miles on the clock.
The ISX in the older truck was a twin cam engine that was rated for 550 horsepower. I routinely say 6 mpg even running at 75 to 80 with flatbed loads (much more wind resistance than vans or reefers).
The ISX in Monstro is a newer single cam engine rated at 480 hp. Although I could get 6 or even 7 mpg with it, I found that I needed to keep the speed down at or below 65.