I believe there is a standard calibration that Pentax aspires to with all bodies. Cameras coming off the line are sometimes a bit off this standard. The same applies to lenses. There is a standard, but some deviation in individual units.
AF Adjust is a handy feature, but not a full solution for me because I had one body with calibration, one without. My solution was to make sure each camera and lens met the Pentax calibration standard with no deviation. The K20D was good from the start, matching most of my lenses with no AF Adjust needed. The first time I sent a lens in, the FA 35mm, I asked them to check calibration on the K20D and lens.
I used the global adjust firmware to calibrate the K-x myself. The K-5 I bought had a different problem. The calibration was right on in daylight, but the AF module was defective, it varied to a ridiculous amount in yellow light. Others with this problem were reporting no relief when they sent the body to Pentax, so I sent mine back for a refund.
When I get a new lens, I test it with this chart.
http://www.dphotojournal.com/focus-test-chart.pdf. If it shows front or rear focus, I send it to Pentax with a body and instructions not to change calibration on the camera. The only cost is that I lose the use of the lens for a few weeks and I have to pay for shipping one way. The benefit is that I have about 14 AF lenses and no need for AF Adjust.
Some lens experiences:
- The FA 35mm I paid to have calibrated (just over $100)
- The DA 15mm I received was off (+5). I sent it back, requesting a new copy. The replacement was accurate.
- DA*300mm, same situation as the 15mm. In addition, I didn't trust the SDM on that one. A couple of times it didn't focus at all, so I requested a new lens. The replacement was good
- With the 18-135mm, my copy was off (+10 on the K20D), but clearly a good copy when adjusted. I sent that one to Pentax Canada, with instructions to repair, not replace.
- My D FA 100mm needs focus adjustment on my K20D. It didn't use to, so something has changed. I will only be using it with the K-3, so I will use AF Adjust and keep on eye on it. If calibration changes again, I'll send it back to Pentax with the K20D, at my cost.
PS All of my lenses are Pentax.