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There is the relative enlargement , viewing distance , image detail content etc. as mentioned above.
In absolute terms, experience shows that pixel count comes last as enlargement limit.
1) What comes first is lens CA => manual CA correction (automatic correction only does a partial job).
2) Lens corner sharpness (lack of) shows second, local sharpening can help a bit, but what can be done is limited
3) Eventual diffraction softening can show up depending on aperture
4) Pixel pitch vs image detail (contour description, up-sampling avoid visible pixelation, sharpening has limits
Print at 150 ppi still delivers good quality if lens is sharp corner to corner or in case of center square crop (removing softer / fuzzy area of image).
Print at 300 ppi is overkill for 100% sharp lens, 200 ppi is very good already. Having said that , sharpness drops from center to corners for all lenses, to lesser extent for the best lenses (e.g macro lenses).
Lens circular properties vs rectangle sensor plays such role that a square crop can be printed at the same size as the long size of a 3:2 print of an image capture with the same lens and same camera.
Examples of prints all upsampled at 300 ppi , with optimal sharpening / unsharpmasking:
- K1 D-FA 28-105 print 28x41", ISO200, @ 28mm f10: softness in corners visible, some minimal diffraction (softening tiny details)
- K1 D-FA 28-105 print 24x36", @ 28mm f8: very good perceived quality edge to edge (corner softness almost invisible with best efforts)
- K1 D-FA 28-105 print 32x32", @ 35mm f8 center square crop: very good quality edge to edge , that's ~150 ppi (4912/32).
- K1 HD-FA 35 2 print 28x41", @ f8: very good quality edge to edge.
- K1 D-FA 100 macro @ f8, print 24x36": to quality edge to edge
- K3 Tamron 17-50 SP @ 17mm f8, print 19x28": square center of print is crisp, visible softness in corners and top/bottom of frame long side.
- K3 DA 15 ltd f11, print 19x28": square center of print is good, distracting fuzzy corners very visible.
- K3 Tamron 17-50 SP @ 50mm f5.6, ISO 100, shutter speed 1/500th, print 20x30", very sharp across the frame
- K5 DA 17-70 @ 17mm f8, ISO100 (long exposure), print 20x30", sharp in center, distracting fuzz + CA in corners.
- K200D, DA 18-250 @ 35mm, ISO 800, print 20x30", sharp in center, bits of softness visible in corners, but CCD noise limits overall image crispness.
- K200D, DA 18-250 @ 135mm, f8, ISO200, print 20x30", sharpness in center, visible fuzz at corners and the 4 edges of the frame (lens is soft at 135 , except decently sharp in center)
With mediocre lens, the 3:2 aspect ratio enlargement can be enlarged the same as center square crop, simply due to edges and corners limiting the enlargement.
With edge to edge sharp lens, same camera, image print can be enlarged 1.5x as much as same shot taken with low end not corner to corner sharp lens.
So , the lens is big deal to such an extent that you could print larger from a 24Mp camera and sharp primes, than from a 50Mp camera with an entry level zoom not used at it's maximum optical performance.
Up-sampling prevent pixelation, but doesn't help solve lens resolution drop from center to corners.
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