Hi,
Ok. At it again today. I had to go to the screenprinting shop and do a little computer updating. So, why not mess some more with the lighthouse shots I have and spit some ink out of the old Direct To Garment printer.
First off, sorry for the cell phone shots. I wasn't intending on doing all this today, so I didn't bring any camera with me save the cell phone. Oh, well. They are really just shots of the printer doing its thing anyway.
Currituck
Bodie
Hatteras. To be redone later, but these are test shots. And, the wife will be working with them as far as prototyping the quilt block set.
I suppose I ought to say something about the process here.
First, the shot is processed in Photoshop with ACR. Very little processing. A little adjustment of the exposure and the highlights and the shadows in ACR. Then very little sharpening in PS proper and save as a PSD file.
Then, the shot heads to Illustrator, which is unusual for photos. Here a slight fade is applied to the edges. We do this for any image we print on fabric. Soften the hard edges. This is when anything else is added. Like the text at the bottom of the Hatteras print. In the end all the prints will have the house name and year put into service. Save as a PSD file once again.
The outline mark is added in Illustrator. This is the cut line for the fabric into the final quilt block. There is space between the cut line and the image as quilting needs a blank edge for the sewing of the blocks and the filler strips to produce the quilt top.
It goes into the specialty RIP after that. In this case, the image is larger than the max print area. So, the RIP is the best place to perform a downsample to the final print area at the max the printer can do, 300 PPI.
The fabric is pretreated with a special sealer so the waterbase ink won't sink into the fabric as that tends to soften the image. I do that with a separate piece of equipment. Then, the printer does its thing, in this case about eight minutes worth.
The fabric is Kona plain white cotton quilting fabric. About the best there is.
With fabrics other than white, the printer has had the four light colors replaced with titanium white ink. You can see the four white ink lines. The RIP then performs a two-pass print with the first pass being the white ink for an underbase. This way, colors come out properly on dyed fabric. In this case, I am using white fabric so the white print pass is skipped and the color pass is the only one performed.
This saves time on the printer, but also for the final step which is 90 seconds in a heat press (set at no real pressure) at 320 deg F to dry and set the ink. With a white underbase, it needs 180 seconds to cure.
There is a post with more info and links regarding the printer on the first page of this thread.
And, this is what it is all about in the end. There will be smaller print sizes as well, and all will be available individually or in sets. The prototype quilt top will have one large block in the center, then three smaller blocks to the left and right of the center one. The idea is all seven lighthouses with a favorite as the centerpiece. But, anyone can buy however many of whatever houses they like and arrange them as they wish.
Eventually, I will have MF shots of the large blocks and then the prototype quilt top to post in this thread.
Stan
Last edited by w2ck; 07-25-2020 at 02:59 PM.