Originally posted by tonyzoc I've been using my newly acquired 645 and had some thoughts on the battery grip...
Why is it removable? Was there plans for optional replacements that never came to be?
Good observation. You have to take a time machine back to 1984 when the Pentax 645 was introduced. The other medium format cameras from Hasselblad, Rolleiflex, Mamiya, and Bronica all boasted varying degrees of interchangeability of backs, viewfinders, and motor drives.
Pentax designers and engineers chose to make their 645 smaller and lighter by opting out of interchangeable backs and finders. Any photographer with an investment in their Hassie system wasn't going to switch. What this camera did was attract field and street photographers like me into medium format with a camera that I could walk and hike with.
The removable power grip was probably intended to be an upgradable alternative until the 645N was conceived. I have had occasions where I was no where near fresh AA batteries, had no power, and removed the grip just to make things lighter shooting manually albeit with worse ergonomics. The ultimate flaw with trying to shoot manually is the need to actuate the shutter and advance using your left hand and the limitation of one shutter speed, although that was a common thing for folks like me with a Nikon F3.
So to answer the OP's question: Either it was less expensive to manufacture the camera and the grip separately or Pentax did intend for an optional grip that never materialized.