Originally posted by Gooshin thank you, but you missed my question entirely, which is "what are the design/engineering reasons and or problems/limitations"
Oh. Yes, I missed that.
In my mind I had mistakenly construed the sole design/engineering constraint of 100% finders down to being an issue of physical dimensions, which therefore led me to the issue of cost.
If we're talking strictly engineering/design limitations of having 100% coverage, however, there is the issue of magnification. The higher the coverage, the lower the possible magnification, and vise versa.
Having higher magnification means that the actual viewing area of the finder will be larger. So, while a shiny 6k 1DsMk3 will show me 100% of the frame, my 60 dollar 0.88x magnification K1000 will blow it out of the water as far as perceived viewfinder size is concerned.
Hopefully this post is more relevant to your question than my last one.