This thread turned into more of a DIY topic than the original request. Probably because no one makes a truly hard holster case. But if anyone finds one let me know. I define hard as 'will support a human body when one lands on it after a high speed ski crash.' I did a push up on this home made one with no flex. I am confident i could stand on it. It is slimmer than the low pro holster i found at the local shop. Now sure if i am going to simply rivet some webbing to it or sew up a nylon sheath.
Used a military surplus closed cell foam sleeping pad as the male mold. Sewed the foam to the shape i wanted and inserved some temporary cardboard to make it rigid. Fiberglassed with polyester boat resin around it 2-3 layers. Sanding in between each coat. Plus one final coat without glass mesh. To save money one could use polyurithane for that last coat. If you do this make sure you put masking tape on the inside of the foam over any seems to prevent epoxy from dripping in and don't sand too much away, the foam gave the illusion of it being thicker than it was.
(wow, only been on this site a few weeks and i am almost out of picture space, this post might not stay up for long)
Last edited by cadmus; 03-01-2011 at 08:27 AM.